Powder Processing Equipment Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented, By Technology (Mixing & Blending, Drying & Cooling, Sintering, Compaction/Punches & Dies, and Others), By End-User (Food & Beverage, Pharmaceutical, Cosmetic, Chemical, Material, Metal, and Others), By Region & Competition, 2021-2031F

Forecast Period	2027-2031
Market Size (2025)	USD 11.19 Billion
CAGR (2026-2031)	5.55%
Fastest Growing Segment	Sintering
Largest Market	North America
Market Size (2031)	USD 15.47 Billion

Market Overview

The Global Powder Processing Equipment Market will grow from USD 11.19 Billion in 2025 to USD 15.47 Billion by 2031 at a 5.55% CAGR. The Global Powder Processing Equipment Market consists of machinery and systems designed for the comminution, mixing, drying, and conveying of dry particulate materials. The primary drivers supporting market growth include the increasing necessity for automated production lines to ensure product consistency and the stringent hygiene regulations governing the pharmaceutical and food industries. This demand is reinforced by the continuous expansion of the global processing sector. According to the 'VDMA Food Processing and Packaging Machinery Association', in '2025', 'the global trade volume for food processing and packaging machinery reached approximately €54.5 billion in 2024'. This figure underscores the substantial investment activities within the critical end-use industries that rely heavily on powder handling technologies.

A significant challenge that could impede market expansion is the high energy consumption associated with key operations such as drying and milling. These energy-intensive processes impose substantial operational costs which can deter investment in new machinery particularly during periods of volatile energy prices. Furthermore the substantial initial capital required to install compliant and integrated systems often restricts the ability of small and medium-sized enterprises to upgrade their manufacturing capabilities thereby slowing the overall adoption rate of modern powder processing solutions.

Key Market Drivers

The rapid expansion of the pharmaceutical and nutraceutical sectors is a primary catalyst for the Global Powder Processing Equipment Market, necessitating advanced machinery for the precise blending, granulation, and containment of active ingredients. As manufacturers face increasingly stringent regulatory standards for product safety and hygiene, there is a surge in capital expenditure towards high-containment and automated processing lines that minimize contamination risks. This trend is evident in the financial performance of major equipment suppliers who are capitalizing on the industry's robust growth. According to Syntegon Technology, May 2025, in the 'Syntegon delivers record results in 2024' press release, the company reported that order intake in its pharmaceutical business unit increased by 17% year-over-year, with the segment accounting for 58% of the group's total orders.

Simultaneously, the rising global demand for processed food and convenience beverages is driving significant investment in efficient drying, milling, and mixing technologies. Manufacturers are upgrading their capabilities to handle higher volumes of dairy powders, nutritional mixes, and instant beverages while ensuring consistency and energy efficiency. This sustained demand is reflected in the order books of key market players. According to GEA Group, August 2025, in the 'Half-Yearly Financial Report 2025', the company's organic order intake grew by 5.0% in the second quarter, driven by particularly strong demand in the dairy processing and pharmaceutical industries. Furthermore, the broader milling sector continues to thrive, as evidenced by Bühler Group. According to Bühler Group, February 2025, in the 'Annual Report 2024', the Milling Solutions business unit achieved a record turnover of CHF 725 million, representing a 17.1% increase compared to the previous year.

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Key Market Challenges

High energy consumption associated with critical operations such as drying and milling constitutes a substantial barrier to the growth of the Global Powder Processing Equipment Market. These processes are inherently power-intensive, often accounting for a major portion of a manufacturing facility's total utility usage. When energy prices rise or remain volatile, the operational expenditure for end-use industries—specifically chemicals, food, and pharmaceuticals—escalates drastically. Consequently, manufacturers are compelled to divert financial resources toward maintaining daily production viability rather than investing in new capital equipment. This financial strain creates a hesitant investment climate where upgrading to modern machinery is postponed due to the immediate pressure of sustaining utility payments.

This adverse economic environment is substantiated by recent industrial data highlighting the cost disparity affecting key processing sectors. According to the 'European Chemical Industry Council' (Cefic), in '2025', 'natural gas prices in Europe were 3.3 times higher than those in the United States, significantly raising input costs and reducing margin flexibility'. Such pronounced cost differences directly impact the purchasing power of chemical manufacturers, a primary consumer base for powder handling systems. When core industries face such elevated energy overheads, their capacity to allocate capital for new processing lines diminishes, directly hampering the sales volume and expansion rate of the powder processing equipment market.

Key Market Trends

The Specialization in Powder Handling for Additive Manufacturing is reshaping equipment requirements, necessitating systems that manage highly reactive metal powders with strict particle size controls. As 3D printing shifts to industrial production, manufacturers are prioritizing inert gas atomization and high-containment technologies to ensure material purity and safety. This positive outlook is substantiated by the industry's confidence; according to the VDMA, May 2024, in the 'VDMA Survey Highlights Resilience And Growth Expectations In Additive Manufacturing', almost 70% of surveyed companies expect a return to growth in the export business over the next twenty-four months. This highlights the critical role of specialized machinery in supporting the expanding additive manufacturing sector.

Simultaneously, the Integration of Industry 4.0 and Smart Factory Technologies is transforming processing lines through advanced data analytics and connectivity. Manufacturers are adopting predictive maintenance and real-time monitoring to enhance operational efficiency and reduce unplanned downtime. This digital evolution is driving significant capital allocation strategies. According to Rockwell Automation, April 2024, in the '9th Annual State of Smart Manufacturing Report', technology investments increased to 31% of the operating budget for life sciences manufacturers, a key demographic for powder equipment. This trend underscores the market's decisive transition toward intelligent, data-centric processing environments that ensure higher consistency and yield.

Segmental Insights

Based on recent industry analysis, the Sintering segment is recognized as the fastest-growing category within the Global Powder Processing Equipment Market. This acceleration is primarily driven by the expanding adoption of Additive Manufacturing and Powder Metallurgy technologies, particularly in the automotive and aerospace sectors. As manufacturers transition toward producing complex, lightweight components for Electric Vehicles, the demand for advanced sintering furnaces and related equipment has surged. Furthermore, the industrial shift toward near-net-shape manufacturing to minimize material waste and enhance energy efficiency continues to propel the rapid expansion of this segment.

Regional Insights

North America maintains a leading position in the Global Powder Processing Equipment Market, driven by its established pharmaceutical and food and beverage industries. The region experiences high demand for processing machinery to support large-scale manufacturing operations. Additionally, stringent safety and quality standards enforced by the U.S. Food and Drug Administration (FDA) necessitate the adoption of compliant equipment to meet Current Good Manufacturing Practices. This regulatory framework, coupled with strong industrial infrastructure in the chemical and material sectors, reinforces North America's dominance in the global market.

Recent Developments

• In July 2025, GEA Group officially opened its new Food Application and Technology Center in Janesville, Wisconsin, following an investment of $20 million. This state-of-the-art facility serves as a center of excellence for alternative proteins and sustainable food solutions, bridging the gap between laboratory research and industrial-scale production. The center is equipped with pilot-scale infrastructure for critical powder processing steps, including spray drying, homogenization, and membrane filtration. This resource allows manufacturers to validate and optimize their processes for novel ingredients, such as plant-based proteins and precision fermentation products, ensuring scalability and consistency before full commercial deployment.
• In October 2024, Gericke introduced the GMS High Temperature Mixer, a new double shaft reactor engineered to deliver high-performance mixing for demanding industrial applications. This advanced equipment was designed to handle complex thermal processing tasks, ensuring precise temperature control and uniform blending of bulk solids. The launch addressed specific needs in the chemical and technical industries where maintaining strict reaction conditions is critical for product quality. By expanding its product line with this specialized reactor, the company demonstrated its commitment to developing sophisticated technologies that solve challenging processing problems beyond traditional food and pharmaceutical applications.
• In August 2024, the former Schenck Process Food and Performance Materials (FPM) group officially transitioned its brand name to Coperion, following its earlier acquisition by Hillenbrand. This strategic rebranding marked the final step in integrating the two organizations, combining their complementary strengths in feeding, filtration, and bulk material handling. The consolidation brought several flagship brands, such as Baker Perkins, Kemutec, and Raymond Bartlett Snow, under the Coperion umbrella. This development allowed the unified company to offer a more comprehensive range of solutions to customers in the food, health, and nutrition markets, while maintaining existing manufacturing sites and global support centers.
• In January 2024, Hosokawa Micron expanded its portfolio of powder processing machinery with the launch of the SDx Series, a versatile platform designed for the pharmaceutical, food, and chemical sectors. This new system features a single drive unit that supports interchangeable processing heads, including a hammer mill, conical mill, and security screen dryer. The modular design allows manufacturers to switch between different size reduction and drying technologies efficiently without requiring multiple standalone machines. This innovation was introduced to provide high flexibility and repeatability in powder handling operations, enabling companies to optimize their production lines while minimizing capital equipment costs.

Key Market Players

• Nordson Corporation
• Gema Switzerland GmbH
• Mitsuba Systems Pvt. Ltd.
• Statfield Equipment Pvt. Ltd.
• ANEST IWATA Corporation
• Hangzhou Color Powder Coating Equipment Co., Ltd.
• Red Line Industries Ltd
• Pittsburgh Spray Equipment Company

By Technology	By End-User	By Region
Mixing & Blending Drying & Cooling Sintering Compaction/Punches & Dies Others	Food & Beverage Pharmaceutical Cosmetic Chemical Material Metal Others	North America Europe Asia Pacific South America Middle East & Africa

Report Scope:

In this report, the Global Powder Processing Equipment Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Powder Processing Equipment Market, By Technology:

• Mixing & Blending
• Drying & Cooling
• Sintering
• Compaction/Punches & Dies
• Others

• Powder Processing Equipment Market, By End-User:

• Food & Beverage
• Pharmaceutical
• Cosmetic
• Chemical
• Material
• Metal
• Others

• Powder Processing Equipment Market, By Region:

• North America
• United States
• Canada
• Mexico
• Europe
• France
• United Kingdom
• Italy
• Germany
• Spain
• Asia Pacific
• China
• India
• Japan
• Australia
• South Korea
• South America
• Brazil
• Argentina
• Colombia
• Middle East & Africa
• South Africa
• Saudi Arabia
• UAE