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Report Description

Report Description

Forecast Period

2024-2028

Market Size (2022)

USD 15 Billion

CAGR (2023-2028)

5.14%

Fastest Growing Segment

Passenger Car

Largest Market

United States


Market Overview

North America Automotive Forging Market has valued at USD 15 Billion in 2022 and is anticipated to project robust growth in the forecast period with a CAGR of 5.14%. The North American automotive forging market holds immense significance within the global industry landscape. With a strong focus on technological advancements and a robust automotive manufacturing sector, this region serves as the epicenter for leading automobile manufacturers and suppliers, contributing to the ever-increasing demand for forging components.

Driven by various factors such as stringent emission norms, a growing emphasis on lightweight vehicles, and the continuous rise in vehicle production, the growth of this market has been propelled to new heights. However, the emergence of electric vehicles presents a potential challenge, as it disrupts the dynamics of the traditional automotive forging market. Nevertheless, this shift also brings forth new opportunities and demands the development of advanced forging techniques and materials to cater to the evolving needs of the industry.

To address these challenges and seize the opportunities, manufacturers are exploring innovative approaches. This includes incorporating lightweight materials to enhance fuel efficiency, optimizing manufacturing processes for greater productivity and cost-effectiveness, and leveraging advanced technologies to drive innovation across the sector.

In conclusion, the North American automotive forging market is a dynamic and rapidly evolving sector that plays a vital role in the global automotive industry. The continuous advancements and the focus on meeting industry demands present both challenges and opportunities for manufacturers, pushing them to adapt and innovate to stay competitive in this ever-changing landscape. By embracing these changes and driving innovation, the automotive forging market will continue to shape the future of the industry.               

Key Market Drivers

Robust Automotive Manufacturing Sector

The North American automotive manufacturing sector is a cornerstone of the region's industrial landscape. The presence of major automotive OEMs, assembly plants, and extensive supply chains has established North America as a significant hub for vehicle production. As a result, the demand for high-quality, precision-engineered forged components is substantial. Forged parts such as crankshafts, connecting rods, and suspension components are integral to the assembly of vehicles. The industry's growth and stability are directly linked to the demand for these forged components.

Lightweighting for Fuel Efficiency

Fuel efficiency is a paramount concern for both consumers and regulators in North America. Stricter emissions standards and environmental regulations necessitate the development of vehicles that consume less fuel and emit fewer pollutants. Forging plays a crucial role in achieving these goals by producing lightweight yet exceptionally strong components. High-strength steel and aluminum alloys are used to manufacture forged parts that reduce vehicle weight without compromising structural integrity. As automakers continue to focus on lightweighting to improve fuel economy, the demand for forged components is expected to grow.

Emphasis on Safety and Performance

Safety and performance are paramount in the automotive industry, and forged components are renowned for their exceptional strength, durability, and reliability. Critical safety components such as steering systems, suspension parts, and chassis components are often forged to withstand the rigorous demands of vehicle operation. As consumers and regulators place greater emphasis on safety standards, automakers rely on forged components to meet these requirements. The need for precision-engineered forged parts that contribute to vehicle safety continues to be a significant driver in the North American market.

Technological Advancements and Precision

The North America Automotive Forging Market is characterized by technological advancements that enable the production of high-precision and complex components. Advanced forging processes, including hot, warm, and cold forging, provide precise control over component geometry and mechanical properties. Computer-aided design (CAD) and computer-aided manufacturing (CAM) systems facilitate the development of intricate forged parts that meet stringent tolerances. Technological innovations not only enhance the quality and performance of forged components but also elevate the competitiveness of North American forging companies.

Stringent Regulatory Standards

Regulatory standards in North America, including safety, emissions, and environmental regulations, have a profound impact on the automotive industry. Forged components play a vital role in achieving compliance with these standards. Safety-critical parts must meet rigorous performance and quality requirements to ensure vehicle safety. Forging processes, known for their reliability and consistency, are essential for producing components that can withstand the demands of safety-conscious consumers and regulatory authorities. As regulatory standards evolve and become more stringent, the demand for forged components that meet these requirements remains high.

Sustainability Initiatives

Sustainability considerations are gaining prominence in the North America Automotive Forging Market. Forging operations inherently generate minimal material waste and are highly recyclable, aligning with sustainability objectives. Forging companies in the region are adopting eco-friendly practices, responsible waste management, and energy-efficient manufacturing processes. By embracing sustainability, forging firms contribute to reducing the environmental impact of the automotive industry, which is increasingly important in North America as environmental awareness grows and regulations become more stringent.  

 

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Key Market Challenges

Economic Volatility and Uncertainty

The market is susceptible to economic volatility and uncertainty, which can significantly affect demand for forged components. Factors such as fluctuations in consumer spending, interest rates, and currency exchange rates can impact the overall automotive industry's health. Economic downturns and recessions can lead to reduced vehicle production, thereby affecting the demand for forged parts. The North American forging sector must adapt to these cyclical economic challenges by maintaining flexibility and cost-efficiency in production processes.

Intense Global Competition

The North America Automotive Forging Market operates in a highly competitive global landscape. While it serves a strong regional automotive manufacturing sector, it faces competition from international forging companies. Globalization has enabled the sourcing of forged components from various regions, often driven by cost considerations. To remain competitive, North American forging firms must focus on offering high-quality, value-added solutions, innovative technologies, and efficient production processes while controlling costs.

Technological Advancements and Investments

To meet the evolving demands of the automotive industry, forging companies must continually invest in advanced manufacturing technologies. Automation, robotics, and digitalization are becoming integral to forging operations, enhancing efficiency and precision. However, these technological advancements require substantial investments in research and development, equipment, and workforce training. Smaller forging companies may face challenges in keeping pace with larger competitors regarding technological innovation.

Supply Chain Vulnerabilities

The North America Automotive Forging Market relies on a complex supply chain for raw materials, forging equipment, and logistical support. Supply chain disruptions, such as those experienced during the COVID-19 pandemic, can disrupt production schedules and impact delivery timelines. Ensuring supply chain resilience and mitigating vulnerabilities are crucial challenges for the industry. This may involve diversifying suppliers, sourcing materials locally or regionally, and implementing contingency plans to minimize the risk of future disruptions.

Fluctuations in Raw Material Prices

The cost of raw materials, particularly steel and aluminum, can fluctuate significantly due to global market dynamics and trade policies. The North America Automotive Forging Market heavily relies on these materials, making it vulnerable to price volatility. To mitigate these challenges, forging companies must engage in strategic sourcing practices, explore alternative materials, and maintain efficient inventory management to navigate price fluctuations effectively.

Environmental and Regulatory Compliance

Stringent environmental and regulatory standards pose challenges for the industry. Compliance with emissions and safety regulations is non-negotiable, necessitating the production of high-quality and precision-engineered forged components. Meeting these standards often requires investments in research and development to develop innovative forging processes that reduce emissions and enhance safety features. Additionally, forging firms must adapt to evolving environmental regulations, particularly those related to waste management and energy efficiency, to minimize their environmental footprint and maintain regulatory compliance.  

Key Market Trends

Lightweighting for Fuel Efficiency and Emissions Reduction

Lightweighting has emerged as a prominent trend in the North America Automotive Forging Market. With stringent emissions standards and the pursuit of improved fuel efficiency, automakers are seeking ways to reduce vehicle weight without compromising safety and performance. Forging plays a pivotal role in this trend by producing high-strength, lightweight components such as aluminum control arms, forged crankshafts, and transmission components. These forged parts help automakers meet regulatory requirements while enhancing vehicle performance and fuel economy.

Rise of Electric and Hybrid Vehicles (EVs)

The increasing adoption of electric and hybrid vehicles in North America is reshaping the demand for forged components. EVs require specialized components, including lightweight battery housings, electric motor components, and unique chassis parts. Forging companies are adapting to these changing requirements by developing new forging techniques and materials optimized for electric vehicle applications. As the EV market continues to grow, forging firms will play a pivotal role in supplying components that meet the specific needs of these vehicles.

Advanced Manufacturing Technologies

The integration of advanced manufacturing technologies is a notable trend within the North America Automotive Forging Market. Forging processes, including hot, warm, and cold forging, are being enhanced through automation, robotics, and digitalization. Computer-aided design (CAD) and computer-aided manufacturing (CAM) systems are employed to optimize component designs and production processes, resulting in higher precision and efficiency. These technologies not only improve product quality but also reduce production lead times and costs.

Sustainability Initiatives

Sustainability is a growing concern in the automotive industry, and forging companies are responding by adopting eco-friendly practices. Forging processes inherently generate minimal material waste and are highly recyclable, aligning with sustainability objectives. Companies are investing in responsible waste management, energy-efficient manufacturing processes, and eco-friendly forging materials. Sustainability initiatives not only reduce the environmental impact of forging operations but also align with consumer preferences for environmentally responsible products.

Resilient Supply Chains

Recent disruptions in global supply chains have underscored the importance of building resilient supply networks. Forging companies in North America are reevaluating their supply chain strategies to mitigate potential disruptions. This includes diversifying suppliers, localizing or regionalizing sourcing, and implementing contingency plans. The aim is to ensure a stable flow of raw materials and minimize the impact of unforeseen events on production schedules.

Customization and Flexibility

Automotive manufacturers are increasingly demanding customized and flexible solutions from forging suppliers. As vehicle designs become more diverse, forging companies must adapt to produce components that meet unique specifications. Customization includes producing forged components with tailored properties, geometries, and finishes. This trend requires forging firms to be agile and responsive to the evolving needs of their automotive customers.   

Segmental Insights

Material Type Insights

In the North American automotive forging market, there is a discernible trend in the types of materials utilized. Steel and aluminium stand out as the most commonly employed materials, owing to their exceptional durability, strength, and impressive resistance to heat and pressure. Steel, renowned for its ability to withstand high stress, is often the preferred choice, while aluminium garners praise for its lightweight nature and corrosion-resistant properties.

These essential materials play a crucial role in the manufacturing of various automotive parts, such as crankshafts, gears, and bearings, which are indispensable components in vehicles. The meticulous selection of materials significantly impacts the performance, safety, and longevity of automotive parts, thus rendering this domain an area of continuous research and development, where meticulous attention to detail is paramount.

Moreover, advancements in material science have led to the exploration of alternative materials like carbon fiber composites, which offer a unique combination of lightweight and high strength properties. These composites have the potential to revolutionize the automotive industry by providing improved fuel efficiency and reducing overall vehicle weight.

Considering the ever-evolving demands of the automotive sector, the continuous development and innovation in material choices remain vital. Manufacturers and researchers are constantly exploring new materials, alloys, and composites, aiming to enhance the performance, efficiency, and sustainability of automotive parts. The quest for finding the perfect balance between strength, durability, weight, and cost-effectiveness continues to shape the future of the North American automotive forging market.

Vehicle Type Insights

The North American automotive forging market is highly diverse, encompassing a wide range of vehicle types, each with its own unique characteristics and insights. Among these vehicle types, passenger cars hold a significant share, driven by the ever-increasing consumer demand for reliable and fuel-efficient transportation. The lightweight and durable components produced through automotive forging play a crucial role in meeting these demands, as they not only enhance the overall performance of passenger cars but also contribute to improved safety measures.

Commercial vehicles, on the other hand, heavily rely on the strength and sturdiness offered by automotive forging, particularly in heavy-duty applications where robustness is of utmost importance. With the rapid evolution of electric and hybrid vehicles, these segments are also experiencing a notable shift towards embracing forging technology. By utilizing automotive forging, these modern vehicle types can achieve a perfect balance between strength, durability, and energy efficiency, aligning with the industry's sustainability goals.

In summary, automotive forging plays a pivotal role in the North American market, catering to the diverse needs of passenger cars, commercial vehicles, as well as the emerging electric and hybrid vehicle segments. It offers a unique combination of strength, durability, and lightweight design, making it an indispensable manufacturing process in the pursuit of high-performance and energy-efficient vehicles of the future.   

 

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Regional Insights

The North America Automotive Forging Market holds a substantial share in the global scenario, driven by the robust automotive manufacturing infrastructure and the high demand for vehicles in the region. With the presence of leading automotive manufacturers and a strong emphasis on technology-driven solutions to enhance vehicle performance and efficiency, the market continues to experience significant growth.

Furthermore, the market is fueled by various factors that contribute to its success. One such factor is the continuous investment in research and development to develop innovative forging techniques that optimize vehicle performance. These techniques not only improve the overall performance of vehicles but also contribute to reducing emissions and enhancing fuel efficiency, aligning with the growing emphasis on sustainability and environmental responsibility.

Moreover, the North America Automotive Forging Market benefits from the implementation of stringent regulations pertaining to emissions and fuel efficiency. These regulations act as catalysts for the adoption of forging techniques by manufacturers, as they are proven to be effective in meeting the set standards. As a result, the market witnesses a steady increase in the adoption of forging techniques, solidifying its growth and market position.

In summary, the North America Automotive Forging Market thrives due to its robust manufacturing infrastructure, high demand for vehicles, emphasis on technology-driven solutions, and adherence to regulatory norms. These factors, combined with the focus on sustainability and environmental responsibility, contribute to the market's continued growth and position as a prominent player in the global automotive forging industry.   

Recent Developments

  • July 2022: Bharat Forge announced the acquisition of JS Autocast Foundry India Private Limited, located in Coimbatore, India. JS Autocast provides the essential machined ductile castings for various industries and applications, including automotive, hydraulic, off-highway, and wind.
  • July 2022: Aichi Forge USA, a subsidiary of Aichi Steel Corporation in the United States, announced that it had completed the construction of a new manufacturing line for forged connecting rods. This expansion will help the company become more competitive in the North American forged products industry.

Key Market Players

  • Nanjin Automobile Forging Co Ltd
  • ThyssenKrupp AG
  • Bharat Forge Limited
  • Meritor Inc
  • Aichi Forge USA Inc
  • Kovarna Viva
  • CIE Automotive SA
  • Dana Inc
  • NTN Corporation
  • American Axle & Manufacturing Inc

By Material

By Vehicle Type

By Component

By Country

  • Aluminium
  • Steel
  • Others
  • Passenger Cars
  • Light Commercial Vehicles
  • Heavy Commercial Vehicles
  • Gears
  • Piston
  • Bearing
  • Axel
  • Connecting Roads
  • Crankshaft
  • Others
  • Canada
  • United States
  • Mexico

 

Report Scope:

In this report, the North America Automotive Forging Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

  • Automotive Forging Market, By Material:   

o   Aluminium

o   Steel

o   Others

  • Automotive Forging Market, By Vehicle Type: 

o   Passenger Cars

o   Light Commercial Vehicles

o   Heavy Commercial Vehicles

  • Automotive Forging Market, By Component:  

o   Gears

o   Piston

o   Bearing

o   Axel

o   Connecting Roads

o   Crankshaft

o   Others

  • Automotive Forging Market, By Country:  

o   Canada

o   United States

o   Mexico 

Competitive Landscape

Company Profiles: Detailed analysis of the major companies present in the North America Automotive Forging Market.

Available Customizations:

North America Automotive Forging Market report with the given market data, Tech Sci Research offers customizations according to a company's specific needs. The following customization options are available for the report:

Company Information

  • Detailed analysis and profiling of additional market players (up to five).

North America Automotive Forging Market is an upcoming report to be released soon. If you wish an early delivery of this report or want to confirm the date of release, please contact us at [email protected]

Table of content

Table of content

1.    Introduction

1.1.  Market Overview

1.2.  Key Highlights of the Report

1.3.  Market Coverage

1.4.  Market Segments Covered

1.5.  Research Tenure Considered

2.    Research Methodology

2.1.  Objective of the Study

2.2.  Baseline Methodology

2.3.  Key Industry Partners

2.4.  Major Association and Secondary Sources

2.5.  Forecasting Methodology

2.6.  Data Triangulation & Validation

2.7.  Assumptions and Limitations

3.    Executive Summary

3.1.  Market Overview

3.2.  Market Forecast

3.3.  Key Regions

3.4.  Key Segments

4.    Impact of COVID-19 on North America Automotive Forging Market

5.    Voice of Customer Analysis

5.1.  Brand Awareness

5.2.  Brand Satisfaction

5.3.  Factors Affecting Purchase Decision

6.    North America Automotive Forging Market Outlook

6.1.  Market Size & Forecast

6.1.1.    By Volume & Value

6.2.  Market Share & Forecast

6.2.1.    By Material Market Share Analysis (Aluminium, Steel, Others)

6.2.2.    By Component Market Share Analysis (Gears, Piston, Bearing, Axel, Connecting Roads, Crankshaft, Others)

6.2.3.    By Vehicle Type Market Share Analysis (Passenger Cars, Light Commercial Vehicles, Heavy Commercial Vehicles)

6.2.4.    By Country Market Share Analysis   

6.2.4.1.        Canada Market Share Analysis

6.2.4.2.        United States Market Share Analysis

6.2.4.3.        Mexico Market Share Analysis   

6.2.5.    By Company Market Share Analysis (Top 5 Companies, Others - By Value, 2022)

6.3.  North America Automotive Forging Market Mapping & Opportunity Assessment

6.3.1.    By Material Market Mapping & Opportunity Assessment

6.3.2.    By Component Market Mapping & Opportunity Assessment

6.3.3.    By Vehicle Type Market Mapping & Opportunity Assessment

6.3.4.    By Country Market Mapping & Opportunity Assessment

6.3.5.    Canada Automotive Forging Market Outlook

6.3.5.1.        Market Size & Forecast

6.3.5.1.1.           By Volume & Value

6.3.5.2.        Market Share & Forecast

6.3.5.2.1.           By Material Market Share Analysis

6.3.5.2.2.           By Component Market Share Analysis

6.3.5.2.3.           By Vehicle Type Market Share Analysis

6.3.6.    United States Automotive Forging Market Outlook

6.3.6.1.        Market Size & Forecast

6.3.6.1.1.           By Volume & Value

6.3.6.2.        Market Share & Forecast

6.3.6.2.1.           By Material Market Share Analysis

6.3.6.2.2.           By Component Market Share Analysis

6.3.6.2.3.           By Vehicle Type Market Share Analysis

6.3.7.    Mexico Automotive Forging Market Outlook

6.3.7.1.        Market Size & Forecast

6.3.7.1.1.           By Volume & Value

6.3.7.2.        Market Share & Forecast

6.3.7.2.1.           By Material Market Share Analysis

6.3.7.2.2.           By Component Market Share Analysis

6.3.7.2.3.           By Vehicle Type Market Share Analysis

7.    SWOT Analysis

7.1.  Strength

7.2.  Weakness

7.3.  Opportunities

7.4.  Threats

8.    Market Dynamics

8.1.  Market Drivers

8.2.  Market Challenges

9.    Market Trends and Developments

10. Competitive Landscape

10.1.           Company Profiles (Up to 10 Major Companies)

10.1.1. Nanjin Automobile Forging Co Ltd.

10.1.1.1.     Company Details

10.1.1.2.     Key Product Offered

10.1.1.3.     Recent Developments

10.1.1.4.     Key Management Personnel

10.1.2. ThyssenKrupp AG 

10.1.2.1.     Company Details

10.1.2.2.     Key Product Offered

10.1.2.3.     Recent Developments

10.1.2.4.     Key Management Personnel

10.1.3. Bharat Forge Limited   

10.1.3.1.     Company Details

10.1.3.2.     Key Product Offered

10.1.3.3.     Recent Developments

10.1.3.4.     Key Management Personnel

10.1.4. Meritor Inc

10.1.4.1.     Company Details

10.1.4.2.     Key Product Offered

10.1.4.3.     Recent Developments

10.1.4.4.     Key Management Personnel

10.1.5. Aichi Forge USA Inc  

10.1.5.1.     Company Details

10.1.5.2.     Key Product Offered

10.1.5.3.     Recent Developments

10.1.5.4.     Key Management Personnel

10.1.6. Kovarna Viva    

10.1.6.1.     Company Details

10.1.6.2.     Key Product Offered

10.1.6.3.     Recent Developments

10.1.6.4.     Key Management Personnel

10.1.7. CIE Automotive SA     

10.1.7.1.     Company Details

10.1.7.2.     Key Product Offered

10.1.7.3.     Recent Developments

10.1.7.4.     Key Management Personnel

10.1.8. Dana Inc       

10.1.8.1.     Company Details

10.1.8.2.     Key Product Offered

10.1.8.3.     Recent Developments

10.1.8.4.     Key Management Personnel

10.1.9. NTN Corporation   

10.1.9.1.     Company Details

10.1.9.2.     Key Product Offered

10.1.9.3.     Recent Developments

10.1.9.4.     Key Management Personnel

10.1.10.              American Axle & Manufacturing Inc           

10.1.10.1.  Company Details

10.1.10.2.  Key Product Offered

10.1.10.3.  Recent Developments

10.1.10.4.  Key Management Personnel  

11. Strategic Recommendations

11.1.           Key Focus Areas

11.1.1. Target Countries

11.1.2. Target By Material

11.1.3. Target By Vehicle Type

About Us & Disclaimer

Figures and Tables

Frequently asked questions

Frequently asked questions

The market size of the North America Automotive Forging Market was estimated to be USD 15 Billion in 2022.

In 2022, the dominant segment by vehicle type in the North American Automotive Forging Market was the passenger cars segment. This segment held the majority market share due to the high demand for passenger vehicles in the region. This demand can be attributed to factors such as increasing consumer preference for personal transport and technological advancements in the automotive sector.

The United States is the dominant country in the North American Automotive Forging Market, largely due to the presence of major automobile manufacturers, high demand for vehicles, and advancements in forging technology.

The major drivers for the North America Automotive Forging Market include the region's robust automotive manufacturing sector, the demand for lightweight and high-strength components to meet fuel efficiency and emissions standards, and the focus on safety and performance, driving the need for forged automotive parts in North America.

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