|
Forecast Period
|
2024-2028
|
|
Market Size (2022)
|
USD 32.08 Billion
|
|
CAGR (2023-2028)
|
7.19%
|
|
Fastest Growing Segment
|
Process
Industry
|
|
Largest Market
|
North
America
|
Market Overview
Global PC Based Automation Market was valued at USD
32.08 billion in 2022 and is anticipated to project robust growth in the
forecast period with a CAGR of 7.19% through 2028. The PC-Based Automation
market refers to a dynamic and rapidly evolving sector within the broader
industrial automation industry. It centers around the utilization of personal
computers (PCs) as the core control and monitoring devices in various
industrial and manufacturing processes. These PCs are equipped with specialized
software and hardware components, allowing them to efficiently automate and
supervise complex industrial operations, such as production lines, robotics,
and data analysis.
Key characteristics of the PC-Based Automation
market include flexibility, scalability, and the integration of cutting-edge
technologies, making it highly adaptable to various industries and
applications. PC-based automation systems have gained prominence due to their
ability to facilitate real-time data processing, connectivity with Internet of
Things (IoT) devices, and enhanced human-machine interaction.
This market encompasses a wide range of products
and solutions, including industrial PCs, software platforms, data analytics
tools, and communication interfaces. It plays a pivotal role in enabling
Industry 4.0 initiatives, smart manufacturing, and the digital transformation
of industries by providing the computational power and connectivity needed for
optimized, data-driven decision-making. The PC-Based Automation market is
essential for enhancing productivity, quality, and efficiency in the modern industrial
landscape, and it continues to experience robust growth and innovation as
industries seek to remain competitive and technologically advanced.
Key Market Drivers
Technological Advancements
and Industry 4.0
Technological advancements
are a primary driver of the global PC-Based Automation market. Industry 4.0,
characterized by the integration of digital technologies into industrial
processes, has propelled the adoption of PC-based automation systems. These systems
harness the power of high-performance computing, advanced software solutions,
and real-time data processing to enhance manufacturing and industrial
operations.
Industry 4.0 emphasizes the
collection and analysis of data to optimize processes, reduce downtime, and
improve product quality. With the integration of the Internet of Things (IoT),
automation systems can connect various devices and sensors, enabling smart
decision-making. This digital transformation has reshaped the manufacturing
landscape, and PC-Based Automation plays a pivotal role in its execution.
Flexibility and Scalability
Flexibility and scalability
are key drivers of the PC-Based Automation market. Unlike traditional
automation systems, which often require significant reconfiguration when
production processes change, PC-based systems are highly adaptable. They can be
reprogrammed with ease to accommodate new processes or product lines.
Scalability is another
significant advantage. Businesses can start with a basic PC-based automation
system and expand it as their operations grow. This adaptability ensures that
companies can respond quickly to market changes and remain competitive.
Cost-Efficiency
Cost-efficiency is a
compelling factor driving the global PC-Based Automation market. PC-based
systems are typically more cost-effective than traditional PLC-based solutions.
This cost-effectiveness stems from the use of standard, off-the-shelf hardware,
which is more affordable than proprietary components. Moreover, PC-based
systems can run multiple applications on a single platform, reducing the need
for separate control hardware for different processes.
Maintenance costs are also
lower, as updates and repairs can often be carried out in-house. This financial
advantage makes PC-based automation an attractive choice for small and
medium-sized enterprises seeking to bolster their automation capabilities without
breaking the bank.
Enhanced Human-Machine
Interaction
Human-Machine Interaction
(HMI) has become increasingly vital in modern industrial automation. PC-based
automation systems offer superior HMI capabilities, enabling operators to
interact with machinery more intuitively and effectively. Features like touchscreen
interfaces, 3D visualization, and augmented reality applications provide
operators with a comprehensive view of the manufacturing process.
Improved HMI not only
boosts productivity but also reduces the risk of errors and accidents.
Operators can monitor and control machinery with greater precision, diminishing
downtime and enhancing overall safety.
The Proliferation of IoT
The widespread adoption of
the Internet of Things (IoT) is a significant driver of the PC-Based Automation
market. IoT devices can be seamlessly integrated into PC-based systems,
facilitating real-time data collection and analysis. This connectivity enables
predictive maintenance, remote monitoring, and process optimization.
IoT also opens the door to
innovative automation solutions such as smart factories and connected supply
chains. As industries embrace these IoT-driven approaches, the demand for
PC-based automation solutions continues to surge.
Global Embrace of Smart
Manufacturing
The global shift towards
smart manufacturing is a potent driver for the PC-Based Automation market.
Smart manufacturing leverages advanced technologies like automation, data
analytics, and artificial intelligence to create highly efficient and adaptable
production processes.
PC-based automation systems
are integral to smart manufacturing, providing the computational power and
flexibility required to implement and manage these technologies. Manufacturers
worldwide are recognizing the benefits of smart manufacturing, which drives the
demand for PC-based automation solutions, enabling this transformative approach
to production.
In summary, the global
PC-Based Automation market is being driven by technological advancements,
cost-efficiency, flexibility, improved HMI, IoT integration, and the worldwide
transition towards smart manufacturing. These drivers collectively shape the future
of industrial automation, equipping businesses with the tools they need to
remain competitive and agile in an increasingly complex and data-driven
industrial landscape.
Government Policies are Likely
to Propel the Market
Tax Incentives for
Automation Adoption
Government policies that
offer tax incentives for businesses adopting PC-Based Automation are a powerful
driver for the industry. Tax breaks, deductions, or credits can significantly
reduce the financial burden associated with investing in automation technology.
These incentives can encompass tax credits for research and development
(R&D) expenses, accelerated depreciation for automation equipment, or
reduced corporate taxes for firms that demonstrate a commitment to automation.
Such policies promote
technology adoption and innovation, encouraging companies to upgrade their
production processes with PC-based automation systems. They not only stimulate
economic growth but also increase the competitiveness of businesses on a global
scale. Moreover, by incentivizing automation, governments can address labor
market challenges related to workforce aging and skill shortages.
Standards and Regulations
for Data Security
Government policies
pertaining to data security standards and regulations are crucial in the
context of PC-Based Automation. As automation systems increasingly rely on data
exchange and connectivity, safeguarding sensitive information is paramount.
Governments can implement policies that set cybersecurity standards for
automation systems, ensuring the secure transmission, storage, and processing
of data.
These policies help in
building trust within the industry and among consumers, which is especially
important in sectors like critical infrastructure, healthcare, and finance,
where data breaches can have severe consequences. By enforcing cybersecurity standards
and regulations, governments promote the adoption of PC-based automation
technologies and protect their economies from potential cyber threats.
Research and Development
(R&D) Grants
Government policies that
provide research and development (R&D) grants play a significant role in
driving innovation within the PC-Based Automation market. By allocating funds
to support automation technology research, governments encourage the development
of cutting-edge solutions, fostering the growth of domestic automation
companies.
R&D grants can cover a
wide range of expenses, including product development, software engineering,
and the creation of automation prototypes. Such policies stimulate
technological advancements and foster collaboration between the public and
private sectors. They also contribute to the development of a highly skilled
workforce, further strengthening a country's position in the global automation
industry.
Export Promotion and Trade
Policies
Government policies aimed
at promoting exports and facilitating international trade are instrumental in
the global PC-Based Automation market. Export promotion policies can include
tax incentives for exporters, streamlined customs procedures, and the
negotiation of trade agreements that facilitate the flow of automation
equipment and technology between countries.
By reducing trade barriers
and making it easier for businesses to export their automation solutions,
governments can help domestic companies expand their reach to global markets.
These policies foster economic growth, job creation, and the exchange of knowledge
and technology, ultimately contributing to the development of a robust and
competitive PC-Based Automation sector.
Workforce Development and
Training Initiatives
Government policies that
invest in workforce development and training are crucial to the success of the
PC-Based Automation market. Automation technologies require a skilled workforce
to operate and maintain them effectively. Governments can allocate resources to
fund vocational training programs, educational partnerships with industry, and
initiatives that upskill workers in automation-related fields.
By doing so, they address
the skills gap and ensure that their labor force is adequately prepared to work
with PC-based automation systems. These policies not only support the growth of
the automation industry but also enhance the employability of their citizens,
contributing to overall economic development.
Environmental and
Sustainability Regulations
In the era of increased
environmental awareness, government policies that promote sustainability and
environmental responsibility are key drivers in the PC-Based Automation market.
Regulations may require businesses to adopt energy-efficient automation systems
or to adhere to specific environmental standards in their operations.
These policies encourage
the development and adoption of PC-Based Automation solutions that reduce
energy consumption, waste, and environmental impact. They are in line with
international efforts to mitigate climate change and conserve resources, and
they drive innovation in the automation sector to meet these sustainability
goals.
In conclusion, government
policies significantly influence the global PC-Based Automation market. These
policies range from tax incentives and standards for data security to R&D
grants, export promotion, workforce development initiatives, and environmental
regulations. When effectively designed and implemented, these policies
stimulate innovation, economic growth, and the adoption of PC-Based Automation
technologies, ultimately contributing to the advancement of industries and
economies.
Download Free Sample Report
Key Market Challenges
Cybersecurity Risks and Vulnerabilities
One of the foremost challenges confronting the
global PC-Based Automation market is the increasing prevalence of cybersecurity
risks and vulnerabilities. As automation systems become more interconnected and
reliant on the exchange of data, they become lucrative targets for
cyberattacks. The consequences of a successful breach can be severe, ranging
from financial losses to safety and operational risks.
Several factors contribute to the cybersecurity
challenge in PC-Based Automation:
Connectivity: The growing use of the Internet of
Things (IoT) and the integration of automation systems with enterprise networks
have expanded the attack surface. More entry points mean more opportunities for
cybercriminals to exploit vulnerabilities.
Legacy Systems: Many industrial facilities still
operate with legacy PC-based automation systems, which may lack the latest
security features and updates. These systems are more susceptible to
exploitation.
Awareness and Training: The lack of cybersecurity
awareness and training among employees and operators is another challenge.
Human error remains a significant factor in successful cyberattacks.
Evolving Threat Landscape: Cyber threats are
constantly evolving, with new attack vectors and malware emerging regularly.
Staying ahead of these threats is a perpetual challenge.
Addressing these cybersecurity challenges requires
a multi-faceted approach. Governments, industries, and manufacturers must work
together to establish robust cybersecurity standards and regulations for
automation systems. Organizations need to invest in regular cybersecurity
training and awareness programs for their employees. Regular updates and
patches must be applied to legacy systems, and new systems should be designed
with security in mind from the outset. Furthermore, ongoing threat monitoring
and incident response plans are essential to detect and mitigate potential
threats promptly.
Integration and Interoperability
Integration and interoperability challenges are
another critical obstacle facing the global PC-Based Automation market. While
PC-based automation systems offer flexibility and advanced features, they need
to work seamlessly with existing infrastructure and technologies. Achieving
this harmonious integration can be complex and costly.
Key factors contributing to this challenge include:
Diverse Ecosystems: Industries employ a wide range
of automation equipment and systems, often from different vendors. Ensuring
that these systems can communicate effectively and share data is a complex
task.
Legacy Systems: Many companies still rely on legacy
equipment, which might not be inherently compatible with modern PC-based
automation solutions. Adapting or retrofitting these systems can be expensive
and time-consuming.
Data Silos: Inefficient data sharing and storage
practices can lead to data silos, where valuable information remains trapped in
isolated systems, hindering real-time decision-making and optimization.
Standardization: Lack of standardization in data
formats and communication protocols can impede interoperability efforts.
To address these challenges, industry stakeholders
must collaborate to establish industry-specific standards and protocols for
interoperability. Manufacturers should design systems with open architectures
that can easily connect with other technologies. Comprehensive integration
plans that address legacy systems, data management, and compatibility issues
are necessary. Additionally, companies should invest in data analytics tools
and platforms to bridge the gap between different systems, extracting value from
data that might otherwise be trapped in silos.
In conclusion, the global PC-Based Automation
market faces significant challenges related to cybersecurity risks and
vulnerabilities, as well as integration and interoperability issues. These
challenges are complex, but with the right strategies and investments in
technology, training, and collaboration, they can be addressed to ensure the
continued growth and success of the PC-Based Automation sector.
Segmental Insights
Software Insights
The Software segment held the largest Market share
in 2022. PC-Based Automation systems rely on software to provide the brains and
decision-making capabilities. This software can range from control algorithms
and supervisory control and data acquisition (SCADA) systems to more advanced
solutions for data analytics and machine learning. These software platforms
enable automation systems to function, making them a cornerstone of the
automation process. Software allows for a high degree of customization to meet
the specific needs of different industries and applications. It can be tailored
to handle various tasks and adapt to changing requirements. This flexibility is
crucial in diverse industrial settings where processes can vary significantly.
The modern industrial landscape demands real-time data processing for informed
decision-making. Automation software processes data collected from sensors and
IoT devices, allowing operators to make immediate adjustments, optimize
processes, and reduce downtime. Automation software facilitates seamless
connectivity with other systems, both within and beyond the industrial
environment. This integration is vital for Industry 4.0 initiatives and smart
manufacturing, where data exchange between machines, enterprise systems, and
even supply chains is critical. Software-based automation systems can be easily
scaled up or upgraded with minimal hardware changes. This scalability makes
them a cost-effective solution for businesses looking to expand their
automation capabilities as they grow. Automation software often enables remote
monitoring and control, allowing operators to manage processes from different
locations. This capability is increasingly important in today's globalized and
digitally connected world. Software solutions typically have a lower upfront
cost compared to hardware. They can run on standard personal computers, which
are widely available and cost-effective. Additionally, software can be updated
and maintained more affordably than hardware components.With software, it's
easier to roll out updates and improvements, enhancing the efficiency and
security of automation systems. This adaptability ensures that PC-Based
Automation systems can stay at the forefront of technological advancements.
Discrete Industry Insights
The Discrete Industry segment held the largest
Market share in 2022. The discrete manufacturing industry heavily relies on
automation to enhance productivity and efficiency. Industrial robots, CNC
machines, and automated assembly lines are prevalent in this sector. PC-Based
Automation plays a vital role in controlling and optimizing these automation
systems, making it a foundational technology for discrete manufacturing. Discrete manufacturing, which includes industries
such as automotive, electronics, and aerospace, requires a high degree of
precision and consistency in production processes. PC-Based Automation systems
can provide the level of control and accuracy needed for tasks like part
machining, assembly, and quality control. The discrete industry often involves
the production of a wide range of products with varying specifications.
PC-Based Automation systems are highly customizable and adaptable, allowing
manufacturers to reprogram and reconfigure their systems to meet the specific
requirements of different products and production runs. PC-Based Automation can
significantly improve product quality by reducing human error and ensuring that
manufacturing processes are carried out consistently. This not only enhances
product quality but also reduces waste and rework, contributing to higher
productivity. The discrete industry is increasingly embracing data-driven
decision-making. PC-Based Automation systems enable real-time data collection
and analysis, providing valuable insights into production performance. This
data can be used to optimize processes, reduce downtime, and make informed
decisions. Global competition in the discrete industry has intensified.
Manufacturers are constantly seeking ways to improve efficiency and reduce
costs. PC-Based Automation helps them remain competitive by streamlining
operations and reducing the total cost of production. PC-Based Automation
systems are relatively easy to integrate into existing manufacturing setups.
This means that companies can adopt this technology without the need for a
complete overhaul of their production facilities. The discrete industry has
been at the forefront of adopting technological advancements, and PC-Based
Automation aligns well with this trend. These systems can incorporate the
latest advancements, such as IoT integration, Industry 4.0 principles, and
advanced data analytics, to further enhance operations.
Download Free Sample Report
Regional Insights
North America
North America was the largest market for PC-based
automation, accounting for over 30% of the global market share in 2022. The
growth of the PC-based automation market in North America is being driven by
the increasing demand for industrial automation solutions in the manufacturing,
food and beverage, and oil and gas industries.
The North American PC-based
automation market is dominated by the United States, which accounts for over
80% of the regional market share. Other key markets in North America include
Canada and Mexico.
The North American PC-based
automation market is highly competitive, with a mix of established players and
new entrants. The key players in the North American PC-based automation market
include Rockwell Automation, GE Digital, and Siemens.
Europe
Europe was the second-largest market for PC-based
automation, with a market share of over 25% in 2022. The growth of the PC-based
automation market in Europe is being driven by the increasing adoption of
digital manufacturing technologies and the growing popularity of cloud-based
automation solutions.
The European PC-based
automation market is dominated by Germany, which accounts for over 25% of the
regional market share. Other key markets in Europe include the United Kingdom,
France, and Italy.
The European PC-based
automation market is also highly competitive, with a mix of established players
and new entrants. The key players in the European PC-based automation market
include Siemens, ABB, and Schneider Electric.
Asia-Pacific
Asia-Pacific is the fastest-growing market for
PC-based automation, with a high CAGR in the upcoming years. The growth of the
PC-based automation market in Asia-Pacific is being driven by the rapid
industrialization and infrastructural development in the region.
The Asia-Pacific PC-based
automation market is dominated by China, which accounts for over 40% of the
regional market share. Other key markets in Asia-Pacific include Japan, South
Korea, and India.
The Asia-Pacific PC-based
automation market is the fastest-growing market in the world, driven by the
rapid industrialization and infrastructural development in the region. The key
players in the Asia-Pacific PC-based automation market include Mitsubishi
Electric, Panasonic, and Siemens.
Recent Developments
- Rockwell Automation
acquired Plex Systems for USD 2.2 billion. Plex Systems is a leading provider
of cloud-based manufacturing execution systems (MES). The acquisition will
allow Rockwell Automation to expand its PC-based automation portfolio into the
cloud and provide its customers with a more comprehensive suite of solutions.
- Siemens invested USD100
million in its PC-based automation business. The investment will be used to
develop new products and solutions, expand sales and marketing efforts, and
build new manufacturing facilities.
- Honeywell acquired Advanced
Process Control (APC) software company Aspen Technology for USD11.1 billion.
Aspen Technology's software helps customers in the oil and gas, chemicals, and
refining industries to optimize their operations. The acquisition will allow
Honeywell to expand its PC-based automation portfolio into these industries.
- GE Digital acquired
AI-powered predictive maintenance software company Meridium for USD1.4 billion.
Meridium's software helps customers to predict and prevent asset failures. The
acquisition will allow GE Digital to expand its PC-based automation portfolio
into predictive maintenance.
- Beckhoff Automation
acquired robotics company ASTI Mobile Robotics for an undisclosed amount. ASTI
Mobile Robotics develops self-driving vehicles for industrial applications. The
acquisition will allow Beckhoff Automation to expand its PC-based automation
portfolio into robotics.
Key Market Players
- Siemens AG
- General Electric Company
- Mitsubishi Electric Corporation
- Schneider Electric SE
- Rockwell Automation Inc.
- ABB Ltd.
- OMRON Corporation
- Advantech Co. Ltd.
- Honeywell International Inc.
- Emerson Electric Co.
|
By Components
|
By Offerings
|
By Sales Channel
|
By Industry
|
By Region
|
|
|
|
- Direct Sales
- Indirect Sales
|
- Discrete Industry
- Process Industry
|
- North America
- Europe
- Asia Pacific
- South America
- Middle East & Africa
|
Report Scope:
In this report, the Global PC Based Automation
Market has been segmented into the following categories, in addition to the
industry trends which have also been detailed below:
- PC Based Automation Market, By Components:
o HMIs
o SCADA
o PLC
o DCS
o Others
- PC Based Automation Market, By Offerings:
o Hardware
o Software
o Others
- PC Based Automation Market, By Sales Channel:
o Direct Sales
o Indirect Sales
- PC Based Automation Market,
By Industry:
o Discrete Industry
o Process Industry
- PC Based Automation Market,
By Region:
o North America
§ United States
§ Canada
§ Mexico
o Europe
§ France
§ United Kingdom
§ Italy
§ Germany
§ Spain
o Asia-Pacific
§ China
§ India
§ Japan
§ Australia
§ South Korea
o South America
§ Brazil
§ Argentina
§ Colombia
o Middle East & Africa
§ South Africa
§ Saudi Arabia
§ UAE
§ Kuwait
§ Turkey
Competitive Landscape
Company Profiles: Detailed analysis of the major companies present in the Global PC
Based Automation Market.
Available Customizations:
Global PC Based Automation Market report with
the given Market data, Tech Sci Research offers customizations according to a
company's specific needs. The following customization options are available for
the report:
Company Information
- Detailed analysis and
profiling of additional Market players (up to five).
Global PC Based Automation Market is an upcoming
report to be released soon. If you wish an early delivery of this report or
want to confirm the date of release, please contact us at [email protected]