Axial Flux Motors Market – Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Cooling Process (Air Cooling, Liquid Cooling), By Type (Dual-Rotor Single Stator, Single-Rotor Dual-Stator), By Application (General Manufacturing, Power, Construction, Automotive, Aerospace, Marine, Agriculture, Others), By Region & Competition, 2021-2031F

Forecast Period	2027-2031
Market Size (2025)	USD 263.71 Million
CAGR (2026-2031)	15.12%
Fastest Growing Segment	General Manufacturing
Largest Market	North America
Market Size (2031)	USD 613.81 Million

Market Overview

The Global Axial Flux Motors Market is projected to grow from USD 263.71 Million in 2025 to USD 613.81 Million by 2031 at a 15.12% CAGR. Axial flux motors are electric propulsion devices where magnetic flux travels parallel to the axis of rotation, providing a compact footprint and superior torque density compared to conventional radial designs. The market growth is primarily supported by the global automotive shift toward electrification, as manufacturers seek lightweight solutions to maximize vehicle efficiency and range. Additionally, the aerospace sector increasingly incorporates these motors to meet the stringent weight requirements necessary for electric aircraft. According to the European Association of Automotive Suppliers, in 2025, electric vehicles were forecast to represent up to 27 percent of total vehicle production, indicating a robust demand trajectory for efficient powertrain components.

However, a significant challenge impeding broader market expansion is the difficulty of volume manufacturing. The unique construction of axial flux topologies requires specialized assembly processes and advanced thermal management systems, leading to higher production costs than traditional radial flux designs. This economic barrier currently restricts the technology primarily to premium applications and limits rapid integration into budget vehicle segments.

Key Market Drivers

The accelerating global transition to electric mobility serves as the primary catalyst for the axial flux motors market. Automotive manufacturers are increasingly prioritizing these powertrains due to their ability to deliver superior power density and efficiency within a compact form factor, directly addressing the critical need for extended vehicle range and reduced chassis weight. This shift is substantiated by the surge in electric vehicle adoption. According to the International Energy Agency, June 2025, in the 'Global EV Outlook 2025', electric car sales were expected to exceed 20 million units worldwide, representing more than one-quarter of all cars sold. To support this expanding ecosystem, other sectors utilizing direct-drive topologies are also growing; according to the Global Wind Energy Council, in 2025, the global wind industry installed a record 117 GW of new capacity in the preceding year, further validating the industrial scalability of high-flux technologies.

The rising need for high torque-to-weight ratio propulsion systems in the aerospace and UAV sectors acts as a second critical driver. Electric Vertical Take-Off and Landing (eVTOL) aircraft heavily rely on the unique "pancake" geometry of axial flux motors to minimize mass while generating the immense lift required for vertical flight profiles. This demand is driving rapid industrialization of motor components previously limited to niche prototyping. According to Joby Aviation, November 2025, in the 'Q3 2025 Shareholder Letter', the company had produced 15 times more type design conforming parts than it did in the entirety of the previous year, highlighting the aggressive ramp-up in manufacturing capabilities to meet certification and commercialization timelines for next-generation electric aircraft.

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Key Market Challenges

The difficulty of volume manufacturing constitutes a primary obstacle restricting the expansion of the Global Axial Flux Motors Market. Unlike radial flux counterparts, axial flux motors require intricate assembly procedures and specific thermal management systems, which significantly elevate production expenses. These manufacturing complexities prevent the realization of economies of scale, keeping unit costs high and rendering the technology less commercially viable for mass-market electric vehicles. Consequently, automotive original equipment manufacturers (OEMs) largely restrict these motors to high-performance or premium models where cost sensitivity is lower, avoiding the high-volume budget segments necessary for widespread adoption.

This economic constraint is further exacerbated by the broader financial pressures currently affecting the automotive manufacturing sector, which discourage investment in expensive component technologies. According to the European Automobile Manufacturers' Association, in 2025, European vehicle production contracted by 2.6 percent in the first half of the year, driven largely by high energy costs and supply chain inefficiencies. Such a contracting manufacturing environment forces automakers to remain risk-averse, favoring established, lower-cost radial flux technologies over advanced but expensive alternatives. Until production processes mature to sufficiently reduce costs, axial flux integration will likely remain limited to niche applications, hampering the market’s overall growth trajectory.

Key Market Trends

The integration of Printed Circuit Board (PCB) Stator Technology is revolutionizing the market by replacing heavy copper-wound iron cores with lightweight and etched copper structures. This topology drastically reduces motor mass and eliminates cogging torque to address critical efficiency demands in industrial and commercial sectors. The ability of this technology to minimize material usage while maintaining high power density is driving its rapid adoption in heavy-duty applications where weight reduction is paramount. According to ACHR News, February 2025, in the article 'Infinitum Unveils Eco-Friendly Motor System at AHR Expo 2025', the company released a new heavy-duty motor system that is 50 percent lighter than conventional iron-core motors, validating the significant weight-saving potential of PCB-based architectures.

Application in Compact In-Wheel and Hub-Motor Systems is emerging as a transformative trend enabled by the slim profile of axial flux topologies. Manufacturers are leveraging this configuration to relocate propulsion directly into the wheel assembly which frees up chassis space for additional battery capacity and passenger comfort. This shift allows for substantial reductions in overall vehicle curb weight by removing driveshafts and differentials that are necessary in central drive layouts. According to Alloy Mag, December 2025, in the article 'Pancake Power', YASA revealed a prototype in-wheel motor design capable of trimming 440 pounds from current electric vehicle architectures, demonstrating the structural efficiency gains achievable through hub-mounted axial flux deployment.

Segmental Insights

Based on insights from recent market research, General Manufacturing is identified as the fastest-growing segment in the Global Axial Flux Motors Market. This rapid expansion is primarily driven by the widespread acceleration of Industry 4.0, which has increased the demand for compact, high-torque motors in industrial robotics and automated machinery. Unlike traditional radial options, axial flux motors offer superior power density and a slim profile, making them essential for space-constrained manufacturing equipment. Furthermore, stringent energy performance standards set by the International Electrotechnical Commission (IEC) are compelling facility operators to adopt these efficient motor topologies to reduce operational costs and ensure regulatory compliance.

Regional Insights

North America maintains a leading position in the global axial flux motors market, driven by the robust adoption of electric mobility and advanced industrial automation. This dominance is primarily fueled by the presence of major automotive manufacturers focusing on high torque density solutions for next-generation electric vehicles. Additionally, supportive policies from the United States Department of Energy regarding energy efficiency standards encourage the development of lighter and more efficient motor technologies. This regulatory framework, combined with significant private investment in renewable energy applications, solidifies the region's status as a primary hub for axial flux motor integration.

Recent Developments

• In October 2025, YASA revealed a breakthrough in electric motor technology with the announcement of a new axial flux motor prototype that achieved record-breaking power density. The company reported that the new unit weighed just under thirteen kilograms yet was capable of delivering peak power output exceeding seven hundred and fifty kilowatts. This innovation represented a significant improvement over previous iterations, effectively doubling the power-to-weight ratio available in the market. The development demonstrated the potential for axial flux topology to provide supercar-level performance in an extremely compact package, setting a new benchmark for high-performance electric vehicle powertrains.
• In April 2025, Valeo and PanGood announced a strategic partnership to co-develop a new generation of axial flux generators. The collaboration focused on creating a compact, two-in-one powertrain solution that integrated the motor and inverter for Extended Range Electric Vehicles (EREVs). By combining expertise in axial flux architecture with advanced power electronics, the companies aimed to achieve a system efficiency of up to ninety-seven percent. The newly developed generator was designed to significantly reduce the size and weight of the electric drive unit, offering a scalable solution for the growing global market of electrified vehicles.
• In August 2024, Evolito entered into a strategic collaboration with Cranfield Aerospace Solutions to advance hydrogen-powered aviation. Under this partnership, the company agreed to supply its lightweight, high-torque axial flux electric motors and inverters for the Project Fresson aircraft demonstrator. The collaboration aimed to integrate these advanced propulsion systems into a hydrogen fuel-cell drivetrain, facilitating zero-emission flight. By leveraging the compact and power-dense characteristics of axial flux technology, the companies sought to optimize the weight and efficiency of the propulsion system, thereby addressing critical challenges in the electrification of commercial aircraft.
• In January 2024, Infinitum unveiled the next generation of its Aircore EC motor system for commercial and industrial applications. This new axial flux motor featured an integrated variable frequency drive and delivered significantly higher system efficiency compared to traditional models. The company designed the motor with a printed circuit board stator, which reduced the weight by twenty percent and minimized the carbon footprint. The launch highlighted the system's ability to power high-demand equipment like HVAC fans and pumps while occupying a smaller footprint. This development marked a significant advancement in sustainable motor technology for the global market.

Key Market Players

• YASA Ltd.
• Emrax d.o.o.
• GKN Automotive Limited
• BorgWarner Inc.
• Apex Dynamics, Inc.
• Infinitum Electric, Inc.
• PMS Motors s.r.l.
• Rotary Power Ltd.

By Cooling Process	By Type	By Application	By Region
Air Cooling Liquid Cooling	Dual-Rotor Single Stator Single-Rotor Dual-Stator	General Manufacturing Power Construction Automotive Aerospace Marine Agriculture Others	North America Europe Asia Pacific South America Middle East & Africa

Report Scope:

In this report, the Global Axial Flux Motors Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Axial Flux Motors Market, By Cooling Process:

• Air Cooling
• Liquid Cooling

• Axial Flux Motors Market, By Type:

• Dual-Rotor Single Stator
• Single-Rotor Dual-Stator

• Axial Flux Motors Market, By Application:

• General Manufacturing
• Power
• Construction
• Automotive
• Aerospace
• Marine
• Agriculture
• Others

• Axial Flux Motors Market, By Region:

• North America
• United States
• Canada
• Mexico
• Europe
• France
• United Kingdom
• Italy
• Germany
• Spain
• Asia Pacific
• China
• India
• Japan
• Australia
• South Korea
• South America
• Brazil
• Argentina
• Colombia
• Middle East & Africa
• South Africa
• Saudi Arabia
• UAE