Collaborative application
of robotics facilitates the humans and robots to work side by side in an
effective way without any risk of damages or injuries. The collaborative
robots, commonly known as Cobots, are devised with numerous advanced sensors,
EOATs, and software enabling them to detect as well as adapt to changing
working conditions.
These robots are typically
round, with no pinch points, internalized motors or wires. They can identify
any abnormal force which is being applied to their joints when they are in
motion. Cobots can be programmed in such a way that when these robots encounter
any sort of contact from humans, they respond immediately by stopping or
reversing positions.
Additionally, the
programming is simplified, as these cobots can be hand guided. This implies
that a user can show paths or positions and instructions will be replicated by
robots.
Collaborative robotic
movement helps to improve application functionality while reducing the space
required for a robotic unit.
BENEFITS OF USING
COLLABORATIVE ROBOTS
Cobots are progressively
populating the factories, warehouses and other business places where they share
daily tasks with human co-workers, in turn helping the smaller companies to
compete with their larger rivals in terms of production, quality and efficacy.
Other factors attributing
to the growing traction of collaborative robots in manufacturing industry
include:
1. Low Initial Investment
Collaborative robots are
less expensive as compared to industrial robots but provide comparable
productivity gains. This is helping the startup companies to justify the cost
of automation.
2. Short Integration
Period
Reduction in downtime is
always important for a manufacturer. A collaborative robotic solution is implemented
in very less time, sometimes in less than 5 days, driving the collaborative
robot market.
According to TechSci
Research, Global Collaborative Robot Market, By Payload Capacity (Up
to 5 Kg, Between 5 and 10 Kg and Above 10 Kg), By Industry (Automotive,
Electronics, Metals & Machining, Plastics & Polymers and Others), By
Application (Assembly, Pick & Place, Machine Tending and Others), By
Company and By Geography, Forecast & Opportunities, 2014-2024, the global collaborative robot
market is projected to grow at an impressive CAGR of around 45% during the
forecast period. Factors, such as growing adoption of collaborative robots (Cobots)
by the small & medium enterprises and rising investments in automation by
industries, are propelling the global collaborative robot market. Based on the
payload capacity, the Global Collaborative Robot market has been segmented into
Up to 5 Kg, Between 5 and 10 Kg and Above 10 Kg. Owing to the demand for
collaborative robots with medium payload capacity (Between 5 and 10 Kg) in
industries such as automotive, furniture & equipment, and metals &
machining, the medium payload capacity segment is poised to grow at the highest
CAGR during the forecast period.
3. Easy to Use
There is no need of trained
programmers on the floor for using a collaborative robot. The workers can be
trained easily and quickly.
Shifting of more and more companies
to automation and artificial intelligence, is resulting in growing utilization of
collaborative robots in the manufacturing cycle. Along with that, heavy lifting
is one section where the collaborative robots can improve the efficiency of
production cycles without risking the life of the workers which in turn helps
companies to cut costs on accidents at workplace. In August, 2018, ABB launched
the IRB 14050 single-arm YuMi robot, which can be fitted into existing
production lines in order to improve the manufacturing flexibility and safety.
YuMi is one of the most
advanced robot families and is designed to work closely with humans. The single
arm YuMi collaborative robot is very accurate and ideal for small assembly
parts. The features of the robot are controlled through programming and are
intended to minimize the requirement for specialized training for operators.
YuMi can work in assembly lines
in companies. which allows counting the number of parts. Moreover, YuMi has a
small payload and is created to take up the small parts and then placing them
in a precise location.
IRB 14050 SINGLE-ARM YUMI -
AN OVERVIEW
The IRB 14050 single arm YuMi
is ABB’s most compact and agile collaborative robot which can be effortlessly
incorporated into any production environment.
Single arm YuMi is light
in weight (around 9.5 kg) and can be mounted in any direction, such as table,
ceiling and wall mounting. The collaborative robot provides quick and flexible
installation so that it can be fitted into existing production lines. In order
to mimic human like actions, the ultra-light magnesium arm of the robot rotates
on seven axes to provide greater dexterity than 6-axis robots. The cobot was
explicitly designed to meet production requirements of small parts assembly
processes in industries including consumer goods, and consumer electronics.
Just like dual-arm YuMi
collaborative robot, single-arm YuMi also features the same intuitive,
easy-to-use lead through programming. The positions and motions can be taught easily
and quickly by the workers through simplified robot programming. Owing to robot’s
deployment flexibility along with easy to use simplicity, the manufacturers in
numerous industries are benefited, for instance, it helps in reducing entry
barriers for new potential robot users, mainly SMEs and to offset the shortage
of skilled workforces.
KEY CHARACTERISTICS OF
YUMI COLLABORATIVE ROBOT
The YuMi family of robots is
extremely versatile as they can be combined in several configurations. A
single-arm YuMi can also be used as an extra arm to feed parts to dual-arm YuMi
in situations where complex assembly tasks require more than 2 robot arms to enhance
the flexibility and to speed up the cycle time.
Moreover, the single-arm
YuMi’s external controller allows the arm of robot to have a smaller footprint
so that it can be fitted into confined spaces.
Furthermore, YuMi is safely
designed. No barriers, no zones, no cages, makes YuMi a truly collaborative
robot solution.
ADVANTAGES
OF YUMI ROBOT
1. YuMi can carry anything
from a Swiss watch to tablet PC and have that level of accuracy needed to thread
a needle.
2. The soft padded arm of IRB
14050 YuMi guarantees full safety of robot’s co-workers when any sort of contact
occurs.
3. YuMi robot also has a dexterous
gripper, vision system, flexible software, sensitive force control feedback,
and built-in safety features that jointly allow programming through teaching
rather than coding.
4. YuMi has flexible hands, advanced
robot control and camera-based part location allowing it to collaborate with
humans in a normal manufacturing environment. This enables numerous companies
to get out the best of humans and robots collectively.
5. The collaborative robot
YuMi is known as job-creation machine, which is attributable to the fact that by
working together people & robots becomes more productive. It is a
much-anticipated addition to the ‘factory of the future, enabling the customers
to grow in the age of mass customization’.
6. Also, YuMi collaborative
robot links to Industrial Internet of devices which utilizes data-driven
analytics in order to enhance the reliability, performance and lifetime of
hardware and processes.
7. Collaborative robots add
flexibility in assembly processes needed to make multiple highly individualized
products.
8. The robot helps to obtain
high mix, low volume production in short cycles.
9. Within milliseconds the
robot stops doing work with just a simple human touch.
10. YuMi collaborative robot can
work with many human-machine interface devices like smartphones and tablets.
11. YuMi is built on flexible
new modular design platform permitting vast variety of robots and sizes.
PRODUCT APPLICATION
|
Quality Inspection
|
Pick and Place
|
Machine Tending
|
Lab Analysis and Testing
|
Polishing
|
Surgical
|
Screw Driving
|
TARGETED INDUSTRY
CUSTOMER BENEFITS
The global market for collaborative
robots is projected to grow at a CAGR of more than 40% due to surging adoption
of automation in numerous end-use industries, reduction in labor cost and high
precision work. The major global collaborative robot market players include Universal
Robots A/S, AUBO Robotics, Denso Wave Incorporated, Fanuc Corporation, Robert
Bosch GmbH, Precise Automation Inc., ABB Group and Yaskawa Electric Corporation,
among others. Due to increasing labor cost and market competition, coupled with
benefits offered by industrial robotics, manufacturers are increasing moving
towards process automation. Launch of cost effective, highly accurate, safe and
energy efficient collaborative robots is expected to further stimulate demand
from diverse industries such as food, healthcare, pharmaceutical, metal &
machinery, among others, in the foreseeable future.