The outbreak of the COVID-19 virus is already
disrupting economic activities in the world and the chemical industry is no
exception. The pandemic has brought with it the third economic and financial
crisis of this century and resulted in over 155,052 deaths and 2,266,586
positive cases in 210 countries and
territories around the world as of 18th April.
Impact of Epidemic on
Indian Industries
India has faced the
largest trade deficit with China with imports roughly four times the exports to the country.
Organic
chemicals, surgical & optical instruments, electrical machinery & mechanical
appliances and plastics are five items that comprise of 28% of the total
imports from China and disruption in the supply chain can adversely affect
end-user industries which use these items for production or finished products.
Onset of COVID-19 in the Hubei province, which
accounts for sizeable chemical industry, has disrupted the production of
chemicals; thereby, contributing to increase in prices of chemicals in global
and regional market. The palaver situation is stressing on companies to look
for alternatives, presenting an opportunity before Indian manufacturers like United Phosphorus Limited, PI Industries,
SRF Limited and Navin Fluorine International Ltd., among others, to capture
larger market share.
In Indian chemical industry, 37% of organic
chemicals, 13% of inorganic chemicals, 28% of dyes and over 36% of pharma
products are imported from China. Pharma industry in India is no different with
67% of active pharmaceutical ingredients or APIs being imported from China.
Furthermore, in case of APIs like vitamins, anti-diabetes, antibiotics,
reliance on the neighbouring country is more than 80%. Typically,
companies in the pharmaceutical sector maintain a buffer stock of APIs for 2-3
months, so there is no immediate concern but if the disruption lasts any longer,
the companies dependent on Chinese APIs will be exposed and it will negatively impact
the production.
Challenges Before
Chemical Companies amidst COVID-19 Outbreak
Right after the
outbreak of the virus, chemical manufacturers are facing supply chain
interruptions and global travel restrictions in addition to quarantined
workforce. Majority of companies have either reduced production in the country
or temporarily shutdown their plants.
- According to Independent Chemical Information Service
(ICIS), demand for Chinese chemicals reduced by 15-20% as companies exercised
their own restrictions on travel to or from China. For instance, BASF, a German chemical company had to
send 2150 tonne of toluene di-isocyanate (TDI) to destinations in Europe, after
several Chinese clients delayed delivery of the products.
- The production got
curtailed with an increase in the input prices that is impacting the margins of
different transactions. Companies that have entered into a prescheduled
delivery contract with various global and domestic clients at predetermined
prices would be forced to execute them while procuring the raw materials at a
higher cost.
- China is the major hub
for the raw material required for the production of chemicals, worldwide and
government restrictions can impact the profit margins of the companies. Polymer
producer Covestro predicts that its earnings
for 2020 will dip by USD65 million because of the Chinese government’s
restrictions on manufacturing plants during the outbreak of COVID-19 virus.
- Chinese chlor-alkali
plant’s operating rates have declined due to the virus crisis resulting in
shutting down of at least four plants, two in Anhui province, one in Hubei
province and one in Shandong province with combined annual capacity slightly
over 1.5 million tons (chlorine basis). One Chinese producer reported that they
have no caustic to offer to the spot market because they are operating at only
50% rates and all their production is therefore directed to the domestic market.
Other chlor-alkali end-use segments reported to be operating at low rates in
China such as chemicals production, printing and dyeing.
Measures to be Taken for
the Recovery of Chemical Industry Post Lockdown
Presently,
topmost priority is to minimise the loss of life and health but the pandemic is
going to trigger a major economic crisis in chemical industry as well, which
will require a combined, co-ordinated international effort to takedown the
challenge. Governments in different countries should ensure more international
co-operation in response to the impact on the chemical businesses. They should
focus more on international co-operations and different government bodies
should bring joint policies, rather than taking them in an uncoordinated way
and dealing with them individually. They should finance an immediate buffer to
economies for cushioning the negative impact and speed up the recovery due to
this outbreak. To handle the impact of COVID-19 on chemical businesses,
following measures can be adopted by the governments in various economies:
- Upgrading
Innovation and Technological Capabilities of the Industry:
Chemical industry needs a major overhauling or upgradation to handle/overcome
the negative impact post COVID-19 outbreak. One approach can be improving the
technological capabilities, for instance, Wanhua
Chemical invested in R&D and developed its own methylene-diphenyl-diisocyanate
(MDI) technology, turning the company into world’s largest MDI producer.
- Ease
in Financing: As the chemical industry is under
pressure due to the outbreak of virus which has affected businesses severely, governments
should provide credit across the industry and the interest rate should also be
decreased in order to help the industry recover again. Additionally, governments
from across the globe are working on providing package of policies in order to
uplift their economies, which saw a major dip due to the COVID-19 outburst.
- Allowing
New Investors in the Chemical Industry: Opening
the industry for new investors will help the companies bring back the
operations back on track. Encouraging privately owned enterprises (POEs) to
establish wholly owned operations can help the industry to fight back and
nullify the effects of COVID-19 on the chemical industry.
- Speciality
Chemical Companies Building Strategies: As
the outbreak of the COVID-19 virus, undoubtedly has pushed the chemical
industry few steps back, a detailed analysis of each individual business
strategy in the context of megatrends can help the companies to restore
everything back to normal. The declining contribution margins can be checked
through improved pricing, and better portfolio and contract management, which
will help companies to fight back amidst this pandemic.
The
impact of the coronavirus pandemic on the chemicals sector could be far
reaching, depending on the extent of its reach and the period of chemical plant
shutdown, globally.
The
primary response of most chemical companies has been quite appreciable. Major players
in the chemical industry have extended their hands to help people suffering
from COVID-19 by providing donations. They are also supporting their employees
by providing insurance coverage, exercising precautionary measures against
COVID-19 and providing rational support. Some consumer segments have even
witnessed massive sales amidst this outbreak such as disinfectants, masks,
antiseptics, gloves, personal protection equipment, etc. This may turn out to
be only a short-term business effect but could also start an unending trend.
Demand for packaging materials also increasing globally, as many people are
staying indoors and rely on home delivery of packaged food instead.
Chemical manufacturers
in numerous countries are reporting progress in their efforts to keep
businesses running in despite major losses due to the pandemic. Firms with
operations based in China are getting their facilities functional again, and
those dependent on raw materials from China are hoping to receive the materials
as they re-route supply chains.